What might be a result of consistent improper torque during assembly?

Consistent improper torque during assembly can lead to a higher likelihood of mechanical failure. When components are not torqued to the specified levels, several issues can arise. If bolts or fasteners are too loose, they may not hold components securely, leading to vibration and movement that can compromise the integrity of the assembly. Conversely, if they are over-torqued, it could result in stripped threads or a failure at the joint, which would weaken the overall structure.

Mechanical failure due to improper torque can manifest in various ways, including fatigue, stress fractures, or complete failure of the assembly under operational conditions. These scenarios emphasize the importance of adhering to prescribed torque specifications to ensure the reliability and durability of the assembled structure. Proper torque is critical for maintaining safety and operational effectiveness in aircraft, making it crucial to avoid compromising these parameters during assembly.