What might be a result of consistent improper torque during assembly?

Consistent improper torque during assembly can lead to a higher likelihood of mechanical failure. When components are not tightened to the manufacturer’s specified torque values, several issues can arise. Over-torquing can lead to stripped threads, material fatigue, or even deformation of the components, which can ultimately compromise the integrity of the assembly. Conversely, under-torquing can result in loose connections that may allow parts to shift or move during operation, leading to increased wear, structural failure, or catastrophic malfunction.

Ensuring that torque specifications are met is critical not only for the functioning of the assembly but also for the overall safety of the aircraft. Proper torque ensures that components remain securely fastened under operational conditions, preventing unexpected failures that can have serious safety implications.